WATER PUMP > REMOVAL

for Preparation Click here



1. DRAIN ENGINE COOLANT


CAUTION:
To avoid the danger of being burned, do not remove the water filler cap sub-assembly while the engine and radiator assembly are still hot. Thermal expansion will cause hot engine coolant and steam to blow out from the radiator assembly.



A220158E01


Text in Illustration 
*1
Water Filler Cap Sub-assembly
*2
Radiator Drain Cock Plug
*3
Air Bleed Valve
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-

  1. Loosen the radiator drain cock plug.

    HINT:
    Collect the coolant in a container and dispose of it according to the regulations in your area.

  1. Remove the water filler cap sub-assembly.



2. REMOVE GENERATOR ASSEMBLY (for 80A Type)

  1. Remove the generator (Click here).



3. REMOVE GENERATOR ASSEMBLY (for 100A Type)

  1. Remove the generator (Click here).



4. REMOVE WATER PUMP PULLEY


A212190E01

  1. Using SST, hold the water pump pulley.

    SST
    09960-10010   (09962-01000, 09963-00600)

  1. Remove the 4 bolts and the water pump pulley.



5. REMOVE WATER PUMP ASSEMBLY


A212191

  1. Remove the 5 bolts, water pump assembly and water pump gasket from the timing chain cover sub-assembly.